Still R70-40T LPG Fork Truck Service Repair Manual

This is the Highly Detailed factory service repair manual for the STILL R70-40T LPG FORK TRUCK, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.STILL R70-40T LPG FORK TRUCK Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. 

Service Repair Manual Covers: 
Group 01 Chassis and counterweight

Group 02 Steering axle

Group 03

Technical service data

Gear drive

Spur gearing with differential

Fitting the gear drive

Gear drive/tubular shaft

Axle shaft

Wheel hub

Group 04

Technical service data

Wheels and tyres

Group 06

Technical service data

Mode of operation

Functional description

Steering column

Steering unit

Priority valve

Steering cylinder

Group 07

Technical service data

Design/mode of operation of the brake

Brake shoe replacement/Basic adjustment

Automatic adjuster

Adjusting the parking brake

Pedal adjustment

Turning worn brake drum

Group 08

Technical service data

Electrical installation

Electrical components

General

Insulation test

Instrument panel

Console

Lock switch

Travel sender (single-pedal)

Travel sender switch (single-pedal)

Two-pedal control

Horn

Brake sender

Parking brake switch

Brake fluid switch

Pressure transducer, hydraulic

Speed sensor

Tacho-alternator

Alternator

Starter

Emergency start switch

Cut-out valve

Coolant temperature switch/sender

Oil pressure/air cleaner/LPG pressure switch

Current sensor

Electric fan (V–engine)

Valve solenoid

Retarder

Batteries

Fuse base

Control fuses

Main current fuses

Starting relay

Relay tripping valve

Controller, (includes)

— Travel control

— Charge equaliser

— Output stage for travel control

— Output stage for electric fan

Controller renewal

Instrument panel renewal

Fault indication on the console (see “steds“/Info/error lists)

Circuit diagram (paper)

Group 09

Design of lighting installation

Variants

Status A: Controller, distributor board

Status B: Controller, relay box, distributor board

Status C: Controller, 2 x relay boxes

Relays

Fuses

Relay box

Distributor board

Parameterisation

Parameterisation of additional electrical installation via console

Combination of function blocks via console

Group 10

Technical service data

Hydraulic system

Functional description

of lift and tilt hydraulics

Control valve block

Operation

Design

Design/Installation information

Function diagram

Connection block

Plate/Retarder

Endplatte / Retarder

Way valve

Lift/Lower

Tilt/Additional hydraulics

Additional hydraulics

Control valve block

Cross-section reducer installation tilt/block seal

Shuttle valves

Sender- function/adjustment

Engine - pumps speed

Pressurising valve

Function

Checking/Disassembly

Hydraulic pump

Function/removal and fitting

Hydraulic tank

Design/Oil change/Air filter

Return flow filter

Function/Maintenance

Oil cooler

Hydraulic unions

Tilt cylinder and DKO unions

Pipe unions with soft seal

Speeds

Lift/lower/tilt

Hydraulic diagram

Wiring diagram

Legend

Group 11

Motor

Motor type

Diagram

Neutral zone

Position of motor terminals

Connection of brush and temperature monitoring unit

Checking and replacing carbon brushes

Removing the motor

Fitting the motor

Motor disassembly

Motor assembly

Generator

Generator type

Diagram

Neutral zone

Position of generator terminals

Checking and replacing carbon brushes

Removing the generator

Fitting the generator

Generator disassembly

Generator assembly

Independent air cooling

Description

Brush monitoring unit

Temperature monitoring

General information

Insulation resistance

Insulation resistance measurement

Turning the commutator

Commutator minimum diameter

Removing commutator mica

Group 13

Technical service data

Pressure regulator I and II

Function

Pressure regulator

Relief valve

Pressure gauge

Control valve block

Cross-section reducer installation

Pressure limitation additional hydraulics

(clamps with integrated side shift)

Group 15

Technical engine data

General engine information

V-belt Replacement and tensioning

Valve cover Fitting and removal

Rocker Fitting and removal

Valve Clearance adjustment

Cylinder head

General description

Cylinder head Fitting and removal

Alternator Fitting and removal

Thermostat

Coolant pump

Fitting and removal

Exhaust manifold

Coolant radiator

Control housing and control wheels

Electronic ignition system

- Description

- Advance angle sensor

- Ignition unit Removal and fitting

Troubleshooting

Group 20-Group 25

Group 20

Technical service data

Mast removal

Telescopic mast

Niho mast

Triple mast

Carriage stop/Chain adjustment

Support roller replacement

Lift cylinder

Lowering brake valve

Hose failure safety device

End position damping

Group 22

Fork carriage removal

Support roller replacement

Group 25

Tilt cylinder disassembly

Tilt cylinder assembly

Mast tilt

File Format: PDF 
Compatible: All Versions of Windows & Mac 
Language: English 
Requirements: Adobe PDF Reader

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